Reduce forklift accidents in a distribution center by separating people from trucks, slowing traffic where they must meet, and acting on close-call data before injuries occur. Start with layout: dedicated walkways, barriers at aisle ends, one-way routes and pedestrian-free zones at docks during heavy loading. Set speed limits by zone and enforce them with speed limiters where trucks support them. Train and evaluate operators as OSHA 1910.178 requires. Then add detection and warning systems at intersections and docks, and review near-miss reports by location every week so recurring hotspots get layout fixes rather than reminders.
The full guide is forklift safety in retail distribution centers. Distribution centers run high pick volumes, mixed shifts and seasonal temporary staff, which adds exposure at the same time traffic peaks. Plan for peak season before it starts, with refresher training and visitor controls; peak season safety covers the plan. A traffic management plan ties routes, speeds and crossing rules into a document that supervisors can enforce. Use the risk scorer to rank sites or zones before spending on technology.